Knowledge of the Carpet Industry: Production Process of Tufted Full - Pile Carpets
First, raw material yarn is used in the warping process. This step prepares the yarn for subsequent operations. Then comes the yarn splicing and leading - in stage, where yarns are connected properly to ensure a continuous supply during weaving.
Next is the weaving process, which forms the basic structure of the carpet. After weaving, the backing adhesive process takes place. During this process, materials are fed in (as indicated by "feeding" in the diagram) to apply adhesive to the back of the carpet, providing stability and durability.
Following the backing adhesive, the carpet undergoes the backing lamination process, which further enhances the carpet's structure. Then, it goes through drying and cooling procedures to solidify the adhesive and stabilize the carpet's form.
After that, the carpet is rolled up in the winding process for easier handling and storage. Finally, the rolled - up carpets are packaged and put into storage, ready for distribution and sale.
Each step in this production process is crucial, contributing to the quality, appearance, and performance of tufted full - pile carpets.
